Today, high temperature heat transfer systems are needed in many branches of industry. Hot water and steam systems can respond to these needs by only reaching certain pressure values. However, the pressure values required to reach these high temperatures by hot water and steam systems disadvantageous in terms of cost, efficiency and safety. Heat generation and transfer at high temperatures can be achieved efficiently and safely with thermal oil systems.
Thermal oil systems are used in industrial facilities to meet the need for high temperature fluids, which other alternative fluids cannot reach, at low pressure. In thermal oil systems, various thermal oils are used that can be heated up to 340 ºC at atmospheric pressure without losing their properties. Due to the properties of the fluid used in the system, there are no failures that reduce efficiency and require maintenance, such as corrosion and fouling in pipe lines and vessels.
- Textile and dye houses,
- Paper, cardboard industry
- Petroleum Industry, asphalt, pitch,
- Rubber and leather industry,
- Chemical industry,
- Oil industry,
- Detergent industry,
- Varnish and paint manufacturing,
- Canning
- Timber, hardwood, chipboard and MDF industry
The reasons for the preference of thermal oil systems in industrial use;
- Better temperature control: Temperature control in thermal oil systems can be done much more precisely and effectively with automatic control valves. This greatly helps to ensure a standard quality in the product produced.
- Low operating and maintenance costs: When operating costs, system efficiency, personnel costs, water, maintenance, repair and spare parts costs are taken into account, operating and maintenance costs of thermal oil systems are much lower than steam systems.
- The system is safer due to its low pressure: Compared to the steam system, thermal oil boilers are operated at low pressure and open to the atmosphere by means of expansion tanks. The pressure in the system is limited to the pressure required to overcome the boiler and pipe losses in the thermal oil circulation pumps. The need for qualified personnel for the operating of thermal oil boilers with their low pressure and safe systems is less than steam systems.
- Long-lasting use of the system: Thermal oil systems can be used in production for a long time without the need for renewal, provided that the necessary maintenance, repair, periodical control and cleaning processes are carried out completely.
Teta Boiler thermal oil boiler systems;
- High combustion efficiency with the moving grate system,
- Partial and modulating combustion system that allows working in the range of 0 to 100% capacity,
- Flue gas values in accordance with the air quality protection regulation,
- Automation and control elements for system parameters,
- Specially designed for your production in order to meet your needs completely and safely in such cases with materials, manufacturing and certification in accordance with Turkish and international standards.
- High efficiency: Although the efficiency of the thermal oil boiler is lower than the efficiency of the steam boiler due to the high flue gas outlet temperature, when it is considered as a system, the efficiency of the hot oil system is higher since there are no condensate losses, blowdown losses, flash steam losses and water losses as in the steam system.
- Another feature of the hot oil systems is that the steam need in the process can be met thanks to the hot oil heat exchangers. Thermal oil / steam exchangers can be easily integrated into the system as they do not require additional and space-consuming equipment such as stacks and fuel tanks.
- High flue gas values, which seem to be a disadvantage in thermal oil systems, can be used to increase boiler efficiency or to meet the hot water and air needs of the production with heat recovery systems such as economizers or air heaters to be placed at the stack outlet.